과일 펄프 기계 과일 펄프 과일 가공 기계

Fruit pulping machine fruit pulper fruit processing machine

Overview of Fruit Pulling Machine
Fruit pulp machine is a mechanical equipment used for processing fruit pulp, widely used in the food processing industry, especially in the production of juice, jam, jelly and other products. Here are some detailed information about the fruit pulp machine: 1. Main functions
1. Crushing and juicing: The fruit is crushed and juiced by mechanical force to form a uniform pulp.
2. Peeling and Core Removal: Some high-end fruit pulp machines have automatic peeling and core removal functions, which can improve production efficiency and product quality.
3. Filtration: Remove fibers and impurities from the flesh to ensure the delicacy and purity of the pulp.

2, Working principle
1. Feeding system: Fruits enter the interior of the machine through conveyor belts or screw propellers.
2. Crushing system: Using components such as blades, hammers, or rollers to crush fruits.
3. Juice extraction system: Separate juice from fruit pulp through centrifugal force or squeezing.
4. Filtration system: The fruit pulp is filtered using a sieve or filter cloth to remove large particulate matter.
5. Discharge system: The processed fruit pulp is discharged through pipelines and can be directly used for subsequent processing or packaging.

3, Classification
1. According to the structural form:
Horizontal fruit pulp machine: placed horizontally, suitable for large-scale production lines.
Vertical fruit pulp machine: vertically placed, occupying a small area, suitable for small and medium-sized processing plants.
2. According to production capacity:
Small fruit pulp machine: suitable for laboratory or household use, with low output.
Medium sized fruit pulp machine: suitable for small and medium-sized factories with moderate output.
Large fruit pulp machine: suitable for large factories with high output and high degree of automation.
3. By processing object:
Universal fruit pulp machine: can process various fruits such as apples, oranges, strawberries, etc.
Specialized fruit puree machine: designed for specific fruits such as grapes, olives, etc.

4, Application Fields
1. Juice beverage production: used for producing various juices, fruit flavored beverages, etc.
2. Jam and jelly manufacturing: providing high-quality fruit pulp raw materials for jam, jelly and other products.
3. Frozen dessert processing: used for making frozen desserts such as ice cream and ice cream.
4. Baking food industry: Adding fruit aroma and texture to baked goods such as cakes and bread.

Name: Cold pulping machine

Technical parameter:

Operating principle:

The raw material coming from last process is conveyed to beating barrel by spiral organ and then crashed by spinning blade at high rotational velocity. The frection between the rotating impeller sift makes fruits and vegetable into pulp,juice,tegument and seeds. The pulp and juice will get to next process through the small sift screen while the tegument, seeds and fiber are discharged as dregs. The space between the impeller and sift can be adjusted to control the product quality.

Equipment Composition:

Stationary barrier main transmission shaft part, sieve part, auto-cleaning part, screw propel charging part, water system, electric system and so on.

The customization process of Fruit Pulling Machine involves multiple steps to ensure that the final product can meet specific production and process requirements. The following is the detailed customization process:

1, Needs assessment
1. Clarify requirements:
• Determine the type of fruit to be processed: Different fruits have different characteristics, such as hardness, moisture content, etc., and suitable crushing and juicing methods need to be selected.
Production scale: Determine the production capacity of the machine based on the daily or shift production requirements.
Processing accuracy: whether it is necessary to peel or remove the core, requirements for the fineness of the fruit pulp, etc.
2. On site inspection (if necessary):
Inspect the customer's production workshop to understand the spatial layout, power configuration, water supply and drainage facilities, and other conditions.
Analyze the current production line situation and evaluate the compatibility between the fruit pulp machine and upstream and downstream equipment.

2, Technical solution design
1. Preliminary design:
Based on the results of the demand assessment, design the overall structure, working principle, and technical parameters of the fruit pulp machine.
Choose appropriate materials (such as stainless steel, food grade plastics, etc.) to ensure compliance with food safety standards.
2. Detailed design:
Draw mechanical drawings, including 3D models and 2D construction drawings, and annotate the dimensions, materials, processing techniques, etc. of each component.
Design control systems, such as PLC programming, touch screen operation interfaces, etc., to achieve automated control and remote monitoring.
Plan the feeding and discharging systems, as well as auxiliary facilities such as cleaning and maintenance channels.
3. Technical review:
Organize internal experts or invite external consultants to review the design proposal to ensure technical feasibility and economic rationality.
Collect customer feedback and make necessary adjustments and optimizations.

3, Prototype manufacturing and testing
1. Prototype production:
Select suitable component suppliers and purchase raw materials and standard parts according to the design drawings and process documents.
Assemble and debug in the workshop to ensure good coordination and stable operation of all components.
2. Performance testing:
Conduct load testing on the prototype, simulate the actual production environment, and test key indicators such as production capacity, pulp quality, and energy consumption.
Record test data, analyze for deficiencies, and make improvements.
3. Customer acceptance:
Invite customers to visit the factory for prototype testing, provide operational training and technical support.
After the customer trial, provide feedback, confirm whether the requirements are met, and sign the acceptance report.

4, Batch production and installation debugging
1. Batch production:
Based on customer demand and order volume, arrange production lines for large-scale production.
Implement strict quality control measures to ensure that each machine meets the predetermined technical standards.
2. Transportation and installation:
Assist clients in selecting suitable logistics companies to ensure safe transportation.
Arrange professional technicians to the site for installation and debugging to ensure the normal operation of the equipment.
3. Operation training:
Provide detailed operation manuals and video tutorials to help customers quickly master the usage methods.
Arrange on-site or remote training courses, answer customer questions, and provide technical support.
4. After sales service:
Establish a comprehensive after-sales service system, providing regular inspections, maintenance, and other services.
Establish a 24-hour customer service hotline to promptly respond to customer needs and solve unexpected problems.

5, Continuous improvement
1. Collection of user feedback:
Regularly follow up with customers to understand equipment usage and collect improvement suggestions.
Continuously optimize product design and production processes based on market changes and technological advancements.
2. Technological innovation:
Pay attention to industry trends and cutting-edge technologies, introduce new materials and processes, and enhance product competitiveness.
Carry out industry university research cooperation, strengthen technology research and talent cultivation, and promote industrial upgrading.

Through the above process, it can be ensured that the customized fruit pulp machine not only meets the specific needs of customers, but also achieves the best balance between performance, quality, and cost.

Pre sales services

Post sales services

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

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